Net-weight fillers are the ideal solution for co-packers needing efficiency, accuracy, and adaptability. They ensure precise filling to meet contract tolerances while allowing quick changeovers for different containers and products. With minimal downtime and maximum versatility, net-weight fillers keep production running smoothly and profitably.
The Versatility of Net-Weight Fillers
Net-weight fillers are particularly advantageous for co-packers due to their easy changeover capabilities and the multiple filling methods integrated into their programming. Whether it’s a mechanical adjustment for different container styles or swapping wetted parts for various products, these machines are designed for quick transitions.
Simplified Mechanical Changeover
Our net-weight fillers utilize a programmable gating system to feed bottles and meter them into the fill stations on the scales. This design simplifies mechanical changeovers for different bottle and jug styles. Adjustments involve merely moving gates linearly in the direction of travel to accommodate different product lengths. Similarly, fill station modifications are minimal, often requiring only neck locators for varying neck sizes. These setups can typically be completed in about 10 minutes, ensuring minimal downtime.
Efficient Wetted Parts Changeover
Changing wetted parts is equally straightforward. Our machines feature product handling components and valving built into the wetted parts, allowing for seamless swaps. Given that co-packers frequently switch products, this design ensures that transitions are quick and efficient, maintaining production momentum.
Advantages Over Other Filling Machines
Net-weight fillers offer specific benefits that are not commonly found in other types of filling machines.
Recipe-Based Versatility
One significant advantage is the recipe-based versatility of filling methods available. This feature is particularly beneficial for co-packers who often deal with varying product types. For instance, if a high-volume run ends and a new contract requires a different type of filling or a more specialized product, our net-weight fillers can adapt without concern. The machine’s programming allows for easy adjustments to accommodate new products, ensuring continuous operation.
Reduced Maintenance Downtime
By minimizing setup time and the need for specific product handling change parts, we significantly reduce maintenance downtime. This reduction is crucial as excessive maintenance can harm profits due to production loss. While some fillers boast high bottle throughput rates, if their setup and maintenance costs are excessive, actual profitability and production volume over time can decline. Our net-weight filler is designed to mitigate these issues, ensuring sustained efficiency.
Accuracy: A Paramount Concern
For co-packers, accuracy is paramount, especially since contracts often specify strict tolerances. Net-weight fillers enhance efficiency by ensuring accurately filled containers, thereby meeting contractual obligations. Moreover, they mitigate yield loss due to overfilling, preserving profit margins. Accurate filling prevents the loss of margin based on inaccurate filling over time, ensuring that operations remain profitable and efficient.
In Summary
Net-weight fillers are an excellent choice for co-packers seeking efficiency, versatility, and accuracy in their operations. Their design facilitates easy changeovers, reduces maintenance downtime, and ensures precise filling, all of which contribute to maintaining profitability and meeting client expectations.
If you’re looking to enhance your packaging processes with reliable net-weight filling machines, contact us today to learn more about how our solutions can meet your specific needs.
