Why Trough Conveyors are Essential
Trough conveyors are designed to move loose products securely. Unlike flat conveyors, they feature a fabric belt that runs in a trough-shaped stainless steel frame. This unique shape cradles the product, making it ideal for handling bulk and loose materials.
One of the key benefits is the avoidance of sidewalls, which in many systems can trap or smear materials, leading to contamination or loss. For businesses dealing with loose or sensitive products, such as those in the food industry, a trough conveyor offers a cleaner, more efficient solution.
Key Features of Trough Conveyors
When it comes to conveyor customization, trough conveyors stand out for their ability to be tailored to specific production needs. Some of the key features of these conveyors include:
- No Sidewalls: The absence of corrugated or stationary sidewalls prevents materials from becoming trapped or smeared, which is particularly beneficial for loose products.
- Full Wash-Down Capability: These conveyors are designed with hygiene in mind. There are no areas for debris or water to build up, making them easy to clean and maintain.
- Quick-Release Take-Up: This feature allows the belt to be quickly loosened for easy cleaning and maintenance. The entire system can be washed down efficiently.
- Stainless Steel Construction: From motors and gearboxes to pulleys and shafts, everything is constructed from stainless steel, ensuring durability and resistance to corrosion.
- Long Length Capabilities: Trough conveyors can be built up to 100 feet long, with no interruptions, making them ideal for large-scale production environments.
Customization Options for Trough Conveyors
Customizing a trough conveyor is essential to ensure that it meets the specific needs of your production line. Here are some of the most popular options we offer:
1. Hinged Lids for Encapsulation
In many food and bulk material handling facilities, products must pass through non-production spaces such as warehouses. Hinged lids provide full encapsulation, ensuring the product is transported safely and securely, even through these areas.
2. Side Access Panels
To further enhance cleanability, side access panels can be added. These panels make it easier to reach the interior of the conveyor, allowing for faster and more effective cleaning, which is essential in maintaining hygiene standards, particularly in the food industry.
3. Bottom Covers for Protection
We also offer bottom covers for added protection. These covers prevent debris from falling through the conveyor, which can be especially important when the conveyor runs above other equipment or production areas.
Advanced Structural Customization
Trough conveyors are often long and require specific structural solutions to integrate seamlessly into your production environment. We offer several customization options for hanging and supporting the conveyor.
1. Overhead Frames
We can construct stainless steel overhead frames that allow the trough conveyor to be ceiling-hung. These frames can be pre-erected, making it easier to install the conveyor without disrupting the production line.
2. Trapezoidal Hangers
For ceiling-hung conveyors, we provide trapezoidal hangers that are designed to shed water and debris, preventing buildup and ensuring a cleaner, more hygienic environment.
3. Adjustable Legs
For floor-standing conveyors, adjustable legs can be positioned at any point along the length of the conveyor. This flexibility allows the conveyor to avoid obstructions and fit perfectly within your existing equipment layout.
Why Choose Our Custom Trough Conveyors?
Our extensive background in plant engineering and maintenance sets us apart from other conveyor manufacturers. We understand the importance of designing equipment that is easy to install, maintain, and clean. Here’s why you should consider working with us for your trough conveyor customization:
- Ease of Installation: Our system is designed with user-friendly features, allowing for seamless integration into your production line.
- Maintenance Efficiency: With stainless steel construction and easy access for cleaning, maintaining your conveyor is a breeze.
- Tailored Design: We work closely with you to ensure that every aspect of the conveyor fits your specific production requirements.
- Long-Lasting Durability: Stainless steel components ensure that your conveyor can withstand the rigors of daily use while remaining resistant to corrosion and damage.
In Summary
When it comes to bulk material handling, customizing a trough conveyor to fit your unique production needs is essential for optimizing efficiency and maintaining cleanliness. From hinged lids and side access panels to advanced structural solutions like overhead frames and trapezoidal hangers, we offer a wide range of customization options to ensure your conveyor works seamlessly in your facility.
If you’re ready to take your production line to the next level, contact us today to learn more about how we can customize a trough conveyor that fits your needs.